PUR hot melt machine PF-1800using solvent-free environment-friendly PUR hot melt adhesive, to fit the cloth and cloth, laminating cloth and thin films of various market needs. The laminating product is non-toxic, adhesion and flexibility is good, high and low temperature resistance, moisture after reaction was hardly affected by temperature, durable elasticity, wear-resisting, oil resistance, anti aging. In addition, PUR has excellent matte effect, low precipitation substance and neutral color features, can be applied to duplicate the sterilization of medical products. Loss of finished composite PUR hot melt machine PF-1800 with lower rates and higher color fastness to washing. PUR hot melt machine PF-1800 can completely replace the traditional solvent laminating equipment, production process does not use flammable and toxic solvent .
PF -1800 technical parameter:
Maximum Material Width:1650mm
Machine Roller Width:1800MM
Machine Speed :0-30M/min
Machine Size (L*W*H)99000mm*33000mm*32000mm
Heat conducting oil heating power:24KW and 12KW adjustable hot oil circulation in 180 ℃ (MAX)
Total power :60KW
Power supply:380V 50Hz
Gross weight of equipment:7500KG
PF-1800 device characteristics
Equipment control using programmable PLC design and man-machine interface control, user-friendly operation, easy maintenance, no tension feeding device, with a heating cycle system, convenient to control the glue temperature and stability, bonding materials and finished products can use central coiling or surface selection mode, glue for dispensing and comprehensive coating two kinds of options
PUR hot melt machine PF-1800 production diagram:
PF-1800 equipment characteristics
The PUR hot melt glue do not contain solvents, is an ideal green environmental protection glue.
The products have no residual solvent, produces no pollution emissions, save energy, cover an area of an area small;
Composite solid reaction process of wet, irreversible, adhesion strong resistance wash fastness good;
The PUR hot melt adhesive has no water and solvent,without drying, compound speed;
Resin agglutinant, with provinces, save the cost;
The compound process full linkage control, base material without stretching, qualitative light, soft, feeling good;
Heat source for hot oil, quickly heating, heat evenly;
Melt system independence, melt full speed;
Dot net glue,finished have good air permeability,good stereoscopic effects.
The machine humanized design, saves the operator;
With small amounts of diversified production design, save cost, digital control system, make the operation more good.
PF - 1800 operation control panel:
PF - 1800 man-machine touch screen configuration
Man-machine interface dialog box
Man-machine interface control
Note:Inside the machine process at work
Power start button
Note:Electrical control box after closing, press this button to open the power supply
Equipment running start button
Press equipment machine runs
Improve equipment operating speed
Note: According to the process to improve the operating speed
Backpressure wheel switch
Backpressure control wheel fit
Note: fit backpressure control wheel, if pressed into or out exit
Electric eye adjustment switch
Control electric eye correction and move around
Note: adjust the width of the fabric according to the electric eye position
Power off button
Turn off the power
Note: Please turn off the power shutdown
Stop the machine running equipment
Reduce equipment operating speed
Note: According to the process to reduce the operating speed
Fit wheel switch
Control fit round
Note: The control wheel fit, whether depressed or disengaged rise fit
Emergency stop switch
Emergency stop button
Note: The production runs, quickly press this button when an abnormal condition occurs, the production run will be fully shut down.Lifting methods: hand dial clockwise button, the button will pop-up automatically reset. Before lifting shutdown state, you must first confirm the abnormal condition has been ruled out of line downtime
Equipment malfunction indicator
Display device without exception
Temperature adjustment switch
Before bonding temperature adjustment
Note: Use when you need to adjust the temperature
Before bonding temperature display
The machine control shows the temperature
Note: PV area displays the current temperature
Tension fit the display
Tension machine control display
Note: PV area shows the current tension fit
Equipment lighting switch
Lighting control equipment
Attention Button boot
Press the device alarm bells
Note: After the staff in place, please press the button before the device starts
PF-1800 man-machine touch control panel:
1. when the equipment to complete the supply opening action is ready, man-machine touch screen will be displayed on the built-in control menu, you can select the directory function point contact pre change sub table, the screen will display the touch screen to choose the directory dialog box, you can select the required function table, you also in the condition set menu, determine the production of mature and stable, the production state input, has become a standard of your production condition function table, a total of five sets of memory conditions inside the function table, can be repeated using memory CALL.
2. The function of memory input method for in determining the production status, touch screen above the selected directory above the "file access" directory five sets of memory function table selection, when you touch the selected menu groups after the screen will switch to ITEN, NAME, and then touch the subdirectory of words box, you will you are asked to enter a function table name, the key point of the following touch input function table name, complete input and press ENT, the screen will ask you to confirm, in touch screen YES button, switch to touch the "file access" button, which completes the function table file. Please use the touch "in use". (as shown below)
3. Picture on the left below the choice set production equipment mechanism process drive option, touch each directory switch the option selected adjustment function
A. motor drive, touch the subdirectory that is: "ON" or "OFF". (as shown below)
B. wheel speed adjustment, by touch can change the speed of each wheel. Touch: "tension" "proportion" in the tension control and proportional control 2 working state and down switching
C. clearance adjustment (as shown below)
D. paste board set (as shown below)
E. machines work, and provides the "tension - proportional" 2 function selection. (as shown below)
F. rolled out EPC control (as shown below)
G. rolled out EPC control (as shown below)
H. coiling electric control (as shown below)
I. gluing wheel cleaner (as shown below)
Dot roller lines divided multiple choice, grain shape and depth according to customers' different demands tailored
PF-1800 operation notice
The operator only in fully familiar with the machine , master the machine performance, working principle of the equipment ,then can operate the machine . The equipment must have special operation person ,non operation personnel can't open, touch.
Check the cables, circuit breakers, contactors, motor and other electric appliances to meet the requirements of the pre production.
Production should be checked before the three-phase power supply is not balanced, no phase starting equipment.
Production period should check the rotating joint is safe, the pipeline is smooth, without damage, leakage, and to exclude in time.
Pre- production should open the hot oil machine , when the temperature rose to process temperature, can production. Pre- production should check the pressure gauge pressure is normal, gas path without leakage, and timely repair
Check fastening situation of each of the junction of pre production, there is no loosening, shed off the phenomenon, and timely repair.
Production equipment in large quantities, should do first small-scale test, if successful .then mass production.
Pre production, should check the hydraulic station, reducer, bearing box, screw lubrication, filling of hydraulic oil and lubricating oil should be timely and correctly.
The machine stops ,must be timely cleaning tank and scraping accessories, roller, cleaning machine parts residue and dirt, to prepare for the next use.
No corrosive liquids and roller contact, at all times to ensure that each driving roller surface clean and free of foreign body.
Oil machine prohibit piling up debris, maintain and around the machine oil clean and free of foreign body moment. Working oil machine, it is forbidden to touch by hand delivery pipe.
PF-1800 care and maintenance
reducer used every six months should replace the oil one time
Hot oil machine every six months should be replaced 350# oil one time
Hydraulic tank every six months should be replaced with N46 or N32 anti-wear hydraulic oil one time
Every month check the oil hydraulic oil tank, oil tank, remove grease, removing impurity, add the lubricating oil and heat conducting oil
Bearing, screw every shift lubricating oil
Every time after shutdown, should be timely cleaning tank and scraping accessories, roller, cleaning machine parts residue and dirt
Chains should to be checked per shift and ensure the normal lubrication and timely tension
Per shift to check all the connecting parts, fasteners are loose and lost, and timely fastening
Per shift check the pump, oil cylinder, electromagnetic valve, distributing valve, whether there is leakage pipe connection